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建設(shè)智能工廠的方向
2018-07-30 14:52:36

按照兩部門聯(lián)合下發(fā)的申報(bào)通知,2018年省先進(jìn)制造業(yè)發(fā)展專項(xiàng)資金企業(yè)技術(shù)改造項(xiàng)目支持重點(diǎn)為新產(chǎn)品開(kāi)發(fā)、節(jié)能降耗、“兩化”融合。資金采取事后獎(jiǎng)補(bǔ)方式,對(duì)企業(yè)技術(shù)改造項(xiàng)目的設(shè)備、研發(fā)投入,按照實(shí)際完成投資額(以發(fā)票為準(zhǔn))給予不高于30%的補(bǔ)助,最高不超過(guò)1000萬(wàn)元。
2018年省先進(jìn)制造業(yè)發(fā)展專項(xiàng)資金(中小企業(yè)類)項(xiàng)目主要支持中小企業(yè)公共服務(wù)(示范)平臺(tái)以及小型微型企業(yè)創(chuàng)業(yè)創(chuàng)新示范基地發(fā)展壯大,鼓勵(lì)服務(wù)平臺(tái)為中小企業(yè)提供服務(wù)。支持方式為事后獎(jiǎng)補(bǔ),同時(shí),綜合考慮其服務(wù)中小企業(yè)數(shù)量、服務(wù)成效等因素,單個(gè)項(xiàng)目補(bǔ)助資金一般不超過(guò)300萬(wàn)元。

According to the declaration notice jointly issued by the two departments, the technical transformation project of the enterprise with special funds for the development of advanced manufacturing industry in the province in 2018 will focus on the integration of new product development, energy conservation and consumption reduction, and "two-oriented" integration.

2018年省先進(jìn)制造業(yè)發(fā)展專項(xiàng)資金(智能化改造類)支持重點(diǎn)為智能車間、智能工廠和“兩化”融合。采取事后獎(jiǎng)補(bǔ)方式,對(duì)企業(yè)(項(xiàng)目)直接進(jìn)行補(bǔ)助,其中智能車間、智能工廠補(bǔ)助額度為已完成軟硬件投資額(以合同和發(fā)票為準(zhǔn))的8%,單個(gè)企業(yè)補(bǔ)助資金不超過(guò)1000萬(wàn)元。“兩化”融合補(bǔ)助額度為不高于項(xiàng)目已完成設(shè)計(jì)、研發(fā)、生產(chǎn)、檢測(cè)、監(jiān)測(cè)等設(shè)備采購(gòu),軟件采購(gòu)和技術(shù)投資,平臺(tái)建設(shè)和升級(jí)改造投資額(以合同和發(fā)票為準(zhǔn))的30%,單個(gè)項(xiàng)目補(bǔ)助資金不超過(guò)1000萬(wàn)元。

In 2018, the provincial advanced manufacturing development special fund (small and medium-sized enterprises) project mainly supports the development and expansion of the public service (demonstration) platform for small and medium-sized enterprises and the entrepreneurial innovation demonstration base for small and medium-sized enterprises, and encourages the service platform to provide services to small and medium-sized enterprises.

建設(shè)智能工廠的方向
智能工廠具有以下六個(gè)顯著特征:
① 設(shè)備互聯(lián)。能夠?qū)崿F(xiàn)設(shè)備與設(shè)備互聯(lián)(M2M),通過(guò)與設(shè)備控制系統(tǒng)集成,以及外接傳感器等方式,由SCADA(數(shù)據(jù)采集與監(jiān)控系統(tǒng))實(shí)時(shí)采集設(shè)備的狀態(tài),生產(chǎn)完工的信息、質(zhì)量信息,并通過(guò)應(yīng)用RFID(無(wú)線射頻技術(shù))、條碼(一維和二維)等技術(shù),實(shí)現(xiàn)生產(chǎn)過(guò)程的可追溯。

At the same time, considering the number of small and medium-sized enterprises they serve and the service effect, the subsidy funds for a single project are generally not more than 3 million yuan.
In 2018, the provincial special fund for advanced manufacturing development (intelligent transformation) will focus on the integration of intelligent workshop, intelligent factory and "two-oriented". In this way, enterprises

② 廣泛應(yīng)用工業(yè)軟件。廣泛應(yīng)用MES(制造執(zhí)行系統(tǒng))、APS(先進(jìn)生產(chǎn)排程)、能源管理、質(zhì)量管理等工業(yè)軟件,實(shí)現(xiàn)生產(chǎn)現(xiàn)場(chǎng)的可視化和透明化。在新建工廠時(shí),可以通過(guò)數(shù)字化工廠仿真軟件,進(jìn)行設(shè)備和產(chǎn)線布局、工廠物流、人機(jī)工程等仿真,確保工廠結(jié)構(gòu)合理。在推進(jìn)數(shù)字化轉(zhuǎn)型的過(guò)程中,必須確保工廠的數(shù)據(jù)安全和設(shè)備和自動(dòng)化系統(tǒng)安全。在通過(guò)專業(yè)檢測(cè)設(shè)備檢出次品時(shí),不僅要能夠自動(dòng)與合格品分流,而且能夠通過(guò)SPC(統(tǒng)計(jì)過(guò)程控制)等軟件,分析出現(xiàn)質(zhì)量問(wèn)題的原因。

of which the subsidy amount for intelligent workshop and intelligent factory is 8% of the completed software and hardware investment (subject to the contract and invoice), and the subsidy amount for an individual enterprise shall not exceed 10 million yuan. The amount of "two-oriented" integration subsidy is no more than 30% of the total amount of equipment purchase, software purchase and technology investment, platform construction and upgrading and renovation investment (subject to the contract and invoice), and the subsidy amount for a single project is no more than 10 million yuan.

③ 充分結(jié)合精益生產(chǎn)理念。充分體現(xiàn)工業(yè)工程和精益生產(chǎn)的理念,能夠?qū)崿F(xiàn)按訂單驅(qū)動(dòng),拉動(dòng)式生產(chǎn),盡量減少在制品庫(kù)存,消除浪費(fèi)。推進(jìn)智能工廠建設(shè)要充分結(jié)合企業(yè)產(chǎn)品和工藝特點(diǎn)。在研發(fā)階段也需要大力推進(jìn)標(biāo)準(zhǔn)化、模塊化和系列化,奠定推進(jìn)精益生產(chǎn)的基礎(chǔ)。
 

 

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