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通過(guò)連接個(gè)性化服務(wù)將3D掃描和少批量定制合二為一
2018-05-22 15:16:49

在倍加福展臺(tái)上,德國(guó)漢諾威工業(yè)展的觀眾體驗(yàn)了“專屬數(shù)字化畫像”與“個(gè)性化少批量定制”相結(jié)合的最新技術(shù)。觀眾可進(jìn)行個(gè)體3D掃描,將立體畫像躍然紙上,登上雜志封面,還可以通過(guò)數(shù)字雙胞胎模擬金屬板材折彎?rùn)C(jī)的生產(chǎn)過(guò)程,并根據(jù)各種原材料的不同特性對(duì)結(jié)果進(jìn)行優(yōu)化。

different characteristics of all kinds of materials to optimize a result.
As part of the "solution garden", the company has exhibited two new exhibits in the exhibition, and its integration process conforms to the industry 4.0 standard.

作為“解決方案園”的一部分,倍加福在展會(huì)上展出了兩款新展品,其集成工藝均符合工業(yè)4.0標(biāo)準(zhǔn)。

該公司秉承“連接個(gè)性化服務(wù)”理念,擁有第一手小批量定制經(jīng)驗(yàn)。
觀眾紛紛步入倍加福體驗(yàn)區(qū)進(jìn)行個(gè)體3D掃描。體驗(yàn)區(qū)四周布置有6個(gè)高精度的R2000系列二維LiDAR傳感器,可對(duì)觀眾從頭到腳進(jìn)行三維掃描,并獲取個(gè)人輪廓測(cè)量數(shù)據(jù),存儲(chǔ)于倍加福子公司Neoception運(yùn)營(yíng)的NeoNeon數(shù)據(jù)云上。這些數(shù)據(jù)會(huì)轉(zhuǎn)換為圖像并刊登到展會(huì)個(gè)性化雜志封面上,也可為全球范圍內(nèi)做進(jìn)一步3D圖像處理提供強(qiáng)有力的數(shù)據(jù)基礎(chǔ)。

personal profile measurement data, stored in the pepperl + fuchs subsidiary NeoNeon Neoception operation data cloud. These data will be converted into images and published on the cover of the personalized magazine of the exhibition, which will also provide a strong data base for further 3D image processing worldwide.

通過(guò)“數(shù)字雙胞胎”,觀眾可使用柔性金屬板來(lái)配置其選擇的產(chǎn)品,這些數(shù)據(jù)將被傳送至奧地利制造商Salvagnini的一臺(tái)金屬板折彎?rùn)C(jī)上,該折彎?rùn)C(jī)會(huì)立即開始生產(chǎn)該產(chǎn)品。

Through "digital twins", the audience can use the flexible metal plates to configure their choice of products, these data will be transmitted to the Austrian manufacturer Salvagnini a metal plate bending machine, the bending opportunity immediately began to produce the product.

為了在無(wú)彎曲測(cè)試的情況下進(jìn)行少批量定制,必須針對(duì)每批材料對(duì)工藝進(jìn)行優(yōu)化,因?yàn)榻饘侔宀牡膹澢阅芸赡軙?huì)產(chǎn)生很大差異。在金屬板彎曲過(guò)程開始時(shí)即對(duì)金屬板的實(shí)際情況進(jìn)行分析,并使用林茨制造中心(LCM)開發(fā)的數(shù)字化雙胞胎進(jìn)行對(duì)齊,然后計(jì)算調(diào)整參數(shù),并在進(jìn)行彎曲時(shí)將其傳送至機(jī)器。

In order to do less mass customization without bending test, the process must be optimized for each batch of materials, because the bending performance of the metal sheet can be very different. At the beginning of the sheet metal bending process is to analyze the actual situation of metal plate, and the use of linz manufacturing center (LCM) development of digital twins are aligned, and calculation parameters, and when to bend to be sent to the machine.

倍加福制造的感應(yīng)定位系統(tǒng)和超聲波傳感器在實(shí)現(xiàn)材料加工工藝優(yōu)化的過(guò)程中起到十分重要的作用。為了實(shí)現(xiàn)高效的質(zhì)量控制,使用倍加福Smart Runner Matcher系列的光學(xué)傳感器對(duì)成品輪廓進(jìn)行測(cè)量。

The sensor positioning system and ultrasonic sensor are very important in the process of material processing optimization. In order to achieve effective quality control, the optical sensor of the multiplier Smart Runner Matcher series is used to measure the finished contour.
 

 

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